Supporting the Development of Next-Generation Military Exoskeletons

Futuristic military exoskeleton worn by a human figure, showing articulated shoulder, torso, and arm components in a laboratory or development setting.

MG Chemicals, a leading North American manufacturer of specialty chemical products for the electronics industry, is supporting cutting-edge Canadian research focused on the future of human augmentation. In partnership with a local University team, this initiative is advancing the development of a next-generation exoskeleton suit designed to enhance human strength, endurance, and mobility.

Warehouse worker wearing a powered exoskeleton lifts a pallet of cardboard boxes from a storage rack inside a large warehouse.
Exoskeleton technology, already proven in industrial workplaces, is now advancing to restore patient mobility and enhance the performance of military personnel.

While exoskeleton technology is already making an impact in industrial environments by helping to reduce injuries caused by repetitive motion and heavy lifting, its potential applications in medical rehabilitation and defence are expanding rapidly. Musculoskeletal (MSK) injuries remain a leading cause of non-deployability within the Canadian Armed Forces (Stacey, 2023)​, affecting more than one-third of personnel. With soldiers often carrying loads exceeding 35 kilograms (Rickard, 2021)​, the physical strain is significant. This university-led project seeks to address those challenges, initially focusing on mobility assistance for individuals with disabilities, while laying the groundwork for future defense and high-performance applications.

Developing a functional exoskeleton presents complex engineering challenges, particularly in the areas of electrical safety, environmental protection, and mechanical reliability. High-voltage components such as batteries, transformer coils, and motor windings require robust insulation to prevent arcing and short circuits. To meet these demands, we provided the team with MG Chemicals’ 4226A Clear Insulating Varnish, valued for its high dielectric strength, excellent resistance to arc and corona discharge, and strong protection against moisture, corrosion, and saltwater exposure.

Fire safety is another critical consideration in high-power wearable systems. Flame-retardant adhesives and potting compounds, including 8349TFM and 834HTC, are used to secure battery modules and protect sensitive electronics within enclosed spaces. These materials provide long-term environmental protection while helping reduce the risk of fire spread in demanding operating conditions. 

Mechanical performance is equally important. With numerous moving joints, minimizing friction is essential for smooth, reliable operation. MG Chemicals 8461 Lithium Grease provides a high-performance solution compatible with metal-to-metal, metal-to-plastic, and plastic-to-plastic interfaces, ensuring consistent motion and reduced wear across critical components.

Although powered exoskeletons are not yet standard equipment for military forces, development is accelerating worldwide. These systems promise to enhance strength and endurance while reducing injury risk during physically demanding tasks.

As technologies like these continue to evolve, they hold the potential not only to restore mobility for those with physical limitations, but also to redefine human performance in the field.

Contact us today to request detailed datasheets, sample kits, and expert process validation.

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